[1]晁利宁,毕宗岳,鲜林云,等.螺旋埋弧焊管焊接过程的三维数值模拟[J].焊管,2014,37(12):46-51.[doi:1001-3938(2014)12-0046-06]
 CHAO Lining,BI Zongyue,XIAN Linyun,et al.Three-dimensional Numerical Simulation of Spiral Welded Pipe Submerged-arc Welding[J].,2014,37(12):46-51.[doi:1001-3938(2014)12-0046-06]
点击复制

螺旋埋弧焊管焊接过程的三维数值模拟
分享到:

《焊管》[ISSN:1001-3938/CN:61-1160/TE]

卷:
37
期数:
2014年第12期
页码:
46-51
栏目:
工艺与设备
出版日期:
2014-12-28

文章信息/Info

Title:
Three-dimensional Numerical Simulation of Spiral Welded Pipe
Submerged-arc Welding
文章编号:
1001-3938(2014)12-0046-06
作者:
晁利宁12毕宗岳12鲜林云12余 晗12张晓峰12张国超12李鸿斌12汪海涛12 马 璇12
(1. 国家石油天然气管材工程技术研究中心,陕西 宝鸡 721008;
2. 宝鸡石油钢管有限责任公司 钢管研究院,陕西 宝鸡 721008)
Author(s):
CHAO Lining12 BI Zongyue12 XIAN Linyun12 YU Han12 ZHANG Xiaofeng12ZHANG Guochao12 LI Hongbin12 WANG Haitao12 MA Xuan12
(1. Chinese National Engineering Research Center for Petroleum and Natural Gas Tubular Goods, Baoji 721008, Shaanxi, China;
2. Steel Pipe Research Institute, Baoji Petroleum Steel Pipe Co., Ltd., Baoji 721008, Shaanxi, China)
关键词:
螺旋焊管埋弧焊“生死”单元温度场有限元
Keywords:
spiral welded pipe submerged arc welding element of birth and death temperature field finite element
分类号:
TG402
DOI:
1001-3938(2014)12-0046-06
文献标志码:
A
摘要:
利用大型通用有限元分析软件ABAQUS,建立了螺旋焊管双丝埋弧焊温度场的有限元计算模型。通过ABAQUS软件的FORTRAN语言编写焊接子程序DFLUX,结合“生死”单元技术,模拟了螺旋焊管双丝埋弧焊的内外焊接过程,实现在移动热源载荷下的有限元计算,获得了焊接过程和冷却后的温度场分布,以及在整个管体上的分布情况。结果表明,在焊接过程中焊缝附近温度梯度很大,在远离焊缝的地方温度梯度渐渐趋于平缓;随着热源的移动,温度中心也随之移动,最高温度可达母材的熔点。通过试验验证,与仿真结果比较吻合。
Abstract:
By using large-scale general finite element analysis software ABAQUS, the finite element calculation model of spiral welded pipe two-wire submerged arc welding temperature field was built. The inside and outside welding process of spiral welded pipe two-wire submerged arc welding was simulated based on welding subroutine DFLUX which was compiled by FORTRAN language, combined with the element of birth and death technology in three-dimensional finite element method. It also realized finite element calculation under moving heat source load, and obtained temperature fields distribution in welding process, after cooling down, and in the full pipe body. The results indicated that during welding process, the temperature gradient near weld is large; it is tend to smooth transition far away from the weld. With welding heat source moving, the temperature center also move, the highest temperature can reach the melting point of base metal. Through the experiment, it is consistent with simulation results.

参考文献/References:

[1]潘家华. 管道输送钢管的发展趋势[J]. 焊管, 1994, 17(02):1-4.
[2]TUSEK J. Submerged Arc Surfacing with a Multiple-wire electrode[J]. Metalurgija,2002,41(04):295-300.
[3]刘兴龙,曲仕尧,邹增大. 基于ANSYS的焊接过程有限元模拟[J]. 电焊机,2007,37(07):41-44.
[4]罗金华,梁晓燕,王春明. 中厚板多道焊温度场和应力场三维数值模拟[J]. 电焊机,2006,36(08):32-35.
[5]谭险峰,张华. 焊接温度场和应力场的热弹塑性有限元分析[J]. 塑性工程学报, 2004, 11(06):71-74.
[6]黄嗣罗,薛勇,张建勋,等. 管对接全位置焊应力应变场三维有限元数值分析[J]. 焊接学报, 2006, 27(04): 73-75.
[7]莫立春,钱百年. 焊接热源计算模式的研究进度[J]. 焊接学报,2011,32(11):89-95.
[8]陈家权,肖顺湖. 焊接过程数值模拟热源模型的研究进展[J]. 装备制造技术,2005,03(01):10-14.
[9]  GOLDAK J, CHAKRAVARTI A, BIBBY M. A New Finite Model for Welding Heat Source [J]. Metallurgual Transac tions,1984,15B(02):299-305.
[10]ZHU X K,CHAO Y J. Effect of Temperature-dipendent Material Properties on Welding Simulation[J]. Computers and Structures,2002,80(11):967-976.
[11] TENG T L,LIN C C. Effect of Welding Conditions on Residual Stresses Due to Butt Welds[J]. International of Pressure Vessels and Piping,1998,75(12): 857-864.
[12]徐琳,严仁军. T形焊接接头残余应力与变形的三维数值模拟[J]. 江苏船舶,2007,24(01):5-8.
[13]张玉凤,霍立兴,董俊慧. 低碳钢管管道焊接残余应力有限元分析[J]. 焊接,2000(12): 11-15.
[14]王富耻,张朝晖. ANSYS 10.0有限元分析理论及工程应用[M]. 北京: 电子工业出版社, 2006:271-272.
[15]高耀东,何雪. 基于ANSYS单元生死技术的焊接模拟[J]. 热处理技术与装备,2010,31(01):51-54.
[16]TENG T L,LIN C C. Effect of Welding Conditions on Residual Stresses Due to Butt Welds[J]. International of Pressure Vessels and Piping,1998,75(12):857-864.

相似文献/References:

[1]刘 云,彭春明,刘德应.螺旋焊管内焊双丝焊装置的设计与应用[J].焊管,2007,30(4):51.[doi:1001-3938(2007)04-0051-03]
 LIU Yun,PENG Chun-ming,LIU De-ying.Design and Application of Inside Welding Double Wires Welding Unit for Spiral Submerged Arc Welding Pipe[J].,2007,30(12):51.[doi:1001-3938(2007)04-0051-03]
[2]宗 波,刘 新,杨万霞.VistaWeld焊缝自动跟踪系统在螺旋焊管生产中的应用[J].焊管,2007,30(4):58.[doi:1001-3938(2007)04-0058-03]
 ZONG Bo,LIU xin,YANG Wan-xia.Application of“Vista Weld”Weld Automatic Tracking System in the Production of Spiral Submerged Arc Welded Pipe[J].,2007,30(12):58.[doi:1001-3938(2007)04-0058-03]
[3]刘洪飞.螺旋焊管带钢边缘铣削形状与焊接工艺的匹配[J].焊管,2007,30(4):61.[doi:1001-3938(2007)04-0061-05]
 LIU Hong-fei.Matching of Welding Process with Milling Shape of Strip Edges for Spiral Submerged Arc Welded Pipe[J].,2007,30(12):61.[doi:1001-3938(2007)04-0061-05]
[4]李云峰,赵喜华.螺旋埋弧焊钢管外焊缝视觉传感自动跟踪系统[J].焊管,2007,30(5):51.[doi:1001-3938(2007)05-0051-03]
 LI Yun-feng,ZHAO Xi-hua.Visual Sensor for Automatic Outer Weld Seam Tracking to Submerged Arc Welding of Spirally Welded Steel Pipe[J].,2007,30(12):51.[doi:1001-3938(2007)05-0051-03]
[5]吴 忧,陶文辉.螺旋焊管拉伸试验断裂位置的研究[J].焊管,2007,30(5):93.[doi:1001-3938(2007)05-0093-03]
 WU You,TAO Wen-hui.Study on Breaking Position of Tensile Testing of Helical Submerged Arc Welding Pipe[J].,2007,30(12):93.[doi:1001-3938(2007)05-0093-03]
[6]马小明,余 娟.螺旋埋弧焊管焊缝断裂失效分析[J].焊管,2007,30(6):31.[doi:1001-3938(2007)06-0031-05]
 MA Xiao-ming,YU Juan.Failure Analysis for the Spiral Weled Pipes[J].,2007,30(12):31.[doi:1001-3938(2007)06-0031-05]
[7]张世平,陈其卫,侯永高,等.自动管端除渣机的设计与应用[J].焊管,2007,30(6):59.[doi:1001-3938(2007)06-0059-02]
 ZHANG Shi-ping,CHEN Qi-wei,HOU Yong-gao,et al.Design & Application? of Auto-deslagging Unit of Pipe Ends[J].,2007,30(12):59.[doi:1001-3938(2007)06-0059-02]
[8]林春明,陈文豪.螺旋焊管拍片射线机安放位置的工艺探讨[J].焊管,2007,30(6):61.[doi:1001-3938(2007)06-0061-03]
 LIN Chun-ming,CHEN Wen-hao.Process Discussion on Installation Position of X Radiography-filming Unit for SSAW Pipe[J].,2007,30(12):61.[doi:1001-3938(2007)06-0061-03]
[9]白忠泉.螺旋焊管成型器点接触内压辊的压痕及其控制[J].焊管,2007,30(6):67.[doi:1001-3938(2007)06-0067-02]
 BAI Zhong-quan.Indentation and its Control of Point-Contacting Inside Press Roller of Forming Unit of SSAW Pipe[J].,2007,30(12):67.[doi:1001-3938(2007)06-0067-02]
[10]王力霞,胡岩鹏,张艳秋,等.某输油管线螺旋焊管焊缝断裂原因分析[J].焊管,2008,31(1):33.[doi:1001-3938(2008)01-0033-03]
 WANG Li-xia,HU Yan-peng,ZHANG Yan-qiu,et al.Fracture Analysis on Weld Seam of SSAW Pipe of Certain Oil Pipeline[J].,2008,31(12):33.[doi:1001-3938(2008)01-0033-03]
[11]林三宝,秦克礼,ZHAO Jing,等.基于激光视觉的螺旋焊管内外焊焊缝跟踪系统[J].焊管,2007,30(4):41.[doi:1001-3938(2007)04-0041-03]
 LIN San-bao,QIN Ke-li,ZHAO Jing,et al.Laser Vision Based Seam Tracking System for ID&OD Spiral Pipe Mill[J].,2007,30(12):41.[doi:1001-3938(2007)04-0041-03]
[12]杨 乐,王惠萌.基于CCD传感器的螺旋焊管焊缝自动跟踪系统[J].焊管,2014,37(12):56.[doi:1001-3938(2014)12-0056-05]
 YANG Le,WANG Huimeng.Spiral Welded Pipe Weld Automatic Tracking System Based on CCD Sensor[J].,2014,37(12):56.[doi:1001-3938(2014)12-0056-05]
[13]孙志刚,谷海龙,袁华丽,等.输水用螺旋缝双金属复合管焊接工艺研究[J].焊管,2021,44(9):19.[doi:10.19291/j.cnki.1001-3938.2021.09.004]
 SUN Zhigang,GU Hailong,YUAN Huali,et al.Study on Welding Process of Helical Weld Bimetallic Composite Pipe for Water Conveyance[J].,2021,44(12):19.[doi:10.19291/j.cnki.1001-3938.2021.09.004]

备注/Memo

备注/Memo:
收稿日期:2014-06-09
作者简介:晁利宁(1986—),女,工学硕士,主要从事焊接成型过程的力学行为以及焊接结构断裂失效的研究,已发表论文4篇,其中EI收录1篇。
更新日期/Last Update: