[1]何德孚,王晶滢.Cr-Mo 钢管性能和制造质量控制要求评述(续)[J].焊管,2019,42(4):30-37.[doi:10.19291/j.cnki.1001-3938.2019.4.006]
 HE Defu,WANG Jingying,An Evaluation on the Performance and Manufacturing Quality Control for Cr-Mo Steel Pipe[J].,2019,42(4):30-37.[doi:10.19291/j.cnki.1001-3938.2019.4.006]
点击复制

Cr-Mo 钢管性能和制造质量控制要求评述(续)()
分享到:

《焊管》[ISSN:1001-3938/CN:61-1160/TE]

卷:
42
期数:
2019年第4期
页码:
30-37
栏目:
应用与开发
出版日期:
2019-04-28

文章信息/Info

Title:
An Evaluation on the Performance and Manufacturing Quality Control for Cr-Mo Steel Pipe
文章编号:
10.19291/j.cnki.1001-3938.2019.4.006
作者:
何德孚1王晶滢1 2
1. 上海久立工贸发展有限公司, 上海 200135;
2. 浙江德传管业有限公司, 浙江  湖州 313103
Author(s):
HE Defu1 WANG Jingying1 2
1. Shanghai Jiuli Industrial and Trade Development Co., Ltd., Shanghai 200135, China;
2. Zhejiang Datrans Piping Co., Ltd., Huzhou 313103, Zhejiang, China
关键词:
Cr-Mo钢管化学成分淬硬性Ⅳ型开裂蠕变劣化剩余寿命评估
Keywords:
Cr-Mo steel pipe chemical composition hardenability IV type cracking creep deterioration  residual life assessment
分类号:
TG144
DOI:
10.19291/j.cnki.1001-3938.2019.4.006
文献标志码:
A
摘要:
低合金Cr-Mo 钢具有良好的高温强度、抗蠕变、抗氧化及耐腐蚀等综合性能,是石油工业及发电设备中高温高压管道和锅炉用钢的首选钢种。此类钢管服役条件苛刻,制造质量控制要求很高,稍有不慎可能造成使用中的灾难性事故。针对Cr-Mo钢管在工程应用中的重要性,介绍了Cr-Mo 钢的成分设计、组织性能特征、蠕变强化和劣化、成形加工的影响、焊接性和剩余寿命评估等,并对其制造质量控制要求进行了评述。文章指出,Cr-Mo钢的化学成分特点决定了其具有高的可淬硬性和优良高温力学性能,但也造成其加工性能和焊接性能的变差。Cr-Mo 钢焊接裂纹敏感性较高,特别是高温长时间服役中蠕变过程引起的焊接热影响区临界区的孔洞型劣化,是Cr-Mo 钢管工程化应用的致命弱点。因此,防止和延缓这一劣化过程应该成为Cr-Mo 钢管成分设计和加工过程质量控制的研究重点。
Abstract:
Cr-Mo steels which has high-temperature good comprehensive performance, such as high temperature strength, resistance to creep, oxidation and corrosion. It is the first steel of choice for high temperature and high pressure pipelines and boilers in the petroleum industry and power generation equipment. Service environment of the pipe are very critical, and their manufacturing requirement are very high, if a small carelessness in manufacturing process may be creating a big hidden danger to catastrophic failures in their service. In view of the importance of Cr-Mo steel pipe in engineering application, the composition design, microstructure and performance characteristics, creep strengthening and deterioration of Cr-Mo steel, influence of forming process, weldability and residual life assessment are introduced, and the manufacture quality control requirements of Cr-Mo steel pipe were reviewed. The article points out that the chemical composition of Cr-Mo steel determines its high hardenability and excellent high temperature mechanical properties, but also causes its processing properties and welding properties to deteriorate. Cr-Mo steel has high welding crack sensitivity, especially the hole type deterioration in the critical area of welding heat affected zone caused by creep process during long-term service in high temperature, which is a weak point in the engineering application of Cr-Mo steel pipe. Therefore, preventing and delaying this degradation process shou

参考文献/References:

[1] WILLIAM R, OATES B. Welding Handbook[M]. Miami : American Welding Society, 2011.
[2] AMIR A S, SUSAN J. Structure Alloys for Power Plants:Operational Challenges and High-temperature Materials[M]. Cambridge : University of Cambridge, 2014.
[3] GIANFRANCESCO A. Materials for Ultra-supercritical and Advanced Ultra-supercritical Power Plants[M]. Amsterdam: Elsevier Ltd., 2017.
[4] ABSON D J, ROTHWELL J S. Review of type IV cracking of weldments in 9-12%Cr creep strength enhanced ferritic steels[J]. International Materials Reviews, 2013(6): 437-473.
[5] DUPONT J N, SIEFERT J A, SHINGLEDECKER J P. Microstructural evolution and mechanical properties of Grades 23 and 24 creep strength enhanced ferritic steels[J]. Materials Reviews, 2016, 62(1): 32-56.
[6] CAMINADA S, CIPOLLA G, CUMINO A. Ferritic and austenitic grades for new generation of steam power plants[C]//Advances in materials technology for fossil power plants proceedings from the fifth International conference. Marco Island, Florida: A S M Intemational, 2008.
[7] GAND D, SHINGLEDECKER J. Advances in Materials Technology for Fossil Power Plants[M]. Marco Island,  Florida: A S M Intemational, 2014.
[8] ERTEN D T, NGUYEN T T, JEONG T M, et al. Creep deformation and rupture behaviour of service exposed P91 weld and base steel measured by miniature tensile creep testing[J]. Materials at High Temperature, 2017, 34(5-6): 425-433.
[9] NONAKA I, ITO T, TAKEMASA F, et al. Full size internal pressure creep test for welded P91 hot reheat elbow[J]. International Journal of Pressure Vessels & Piping, 2007, 84(1): 97-103.
[10] KOMAI N, TOKIYOSHI T, IGARI T, et al. Experimental observation of creep damage evolution in seam-welded elbows of mod 9Cr-1Mo steel[J]. Materials at High Temperatures, 2016, 33(6): 617-625.
[11] API. Technical report 938-B: use of G.91 steel in the oil refining industry[R]. USA: API, 2000.
[12] WRIGHT I G, DOOLEY R B. A review of the oxidation behaviour of structural alloys in steam[J]. Metallurgical Reviews, 2010, 55(3): 129-167.
[13] SCHUTZE M, SCHMIDT G T, NAJI A. Oxidation-relation life-time assessment using the new ISO standard ISO 21608: 2012 and ISO 26146: 2012[J]. Materials and Corrosion, 2016, 67(1): 13-25.
[14] SIEFERT J A, PARKER J D. Evaluation of the creep cavitation behaviour in G 91steels[J]. International Journal of Pressure Vessels & Piping, 2016(138): 31-44.
[15] LALA K, CHANDRAVATHI K S, PARAMESWARAN P, et al. Characterization of microstructures across the HAZ of the modified 9Cr-1Mo weld joint to understand its role in promoting type IV cracking[J]. Metallurgical and Materials Transactions A, 2007, 18A(1): 58-67.
[16] WANG Y, LI L. Microstructure evolution of FGHAZ in type IV failure of P91 weld[J]. Welding Journal, 2016, 95(1): 27-36.
[17] ASME-PVP. Proceedings of the Recent Developments in Chinese Codes and Standards: ASME 2012 Pressure Vessels and Piping Division conference[M]. Toronto: [s.l.], 2012.
[18] HIBBELER R C. Statics and Mechanics of Materials[M]. 北京: 机械工业出版社, 2014.
[19] MOTT R L, UNTENER J A. Applied Strength of Materials[M]. USA: CRC Press, 2017.
[20] ASM. Metal Handbook Feck Edition[M]. USA: ASM int, 1998.
[21] ABE F, TABUCHI M, KONDO M, et al. Suppression of Type IV fracture and improvement of creep strength of 9Cr steel welded joints by boron addition[J]. International Journal of Pressure Vessels & Piping, 2007(1): 44-52.
[22] 何德孚. 焊接与连接工程系导论[M]. 上海: 上海交通大学出版社, 1997.

相似文献/References:

[1]郭 斌,郑 琳,董中波,等.HTP X70级热轧卷板的研究开发与应用[J].焊管,2009,32(2):14.[doi:1001-3938(2009)02-0014-03]
 GUO Bin,ZHENG Lin,DONG Zhong-bo,et al.Research and Application of HTP X70 Grade Hot Rolled Coil[J].,2009,32(4):14.[doi:1001-3938(2009)02-0014-03]
[2]齐殿威,周舒野.国外X100及以上钢级管线钢专利技术简述[J].焊管,2009,32(5):65.[doi:1001-3938(2009)05-0065-05]
 QI Dian-wei,ZHOU Shu-ye.Brief Introduction of the Oversea Patented Technology to Pipeline Steel X100 Grade and Above[J].,2009,32(4):65.[doi:1001-3938(2009)05-0065-05]
[3]高惠临.管线钢屈强比分析与评述[J].焊管,2010,33(6):10.[doi:1001-3938(2010)06-0010-05]
 GAO Hui-lin.Analysis and Commentary on Yield Ratio of Pipeline Steel[J].,2010,33(4):10.[doi:1001-3938(2010)06-0010-05]
[4]李根全,肖凡,李志忠,等.螺旋埋弧焊管焊缝韧性[J].焊管,2010,33(8):24.[doi:1001-3938(2010)08-0024-04]
 LI Gen-quan,XIAO Fan,LI Zhi-zhong,et al.Weld Toughness of SAWH Pipes[J].,2010,33(4):24.[doi:1001-3938(2010)08-0024-04]
[5]孔君华,郑琳,刘小国,等.西气东输二线工程用X80管线钢热轧板卷的组织与韧性[J].焊管,2011,34(5):5.
[6]秋荣,陈宏达,王海涛,等.西气东输二线用X80级φ1 219 mm×22.0 mm 直缝埋弧焊管质量分析[J].焊管,2013,36(1):14.[doi:1001-3938(2013)01-0014-06]
 MA Qiurong,CHEN Hongda,WANG Haitao,et al.Quality Analysis on X80 φ1 219 mm×22.0 mm SAWL Pipe Used for 2nd West-east Gas Pipeline Project[J].,2013,36(4):14.[doi:1001-3938(2013)01-0014-06]
[7]王泽荫,李宗义.0Cr18Ni9Cu3型奥氏体不锈钢化学成分对焊缝质量的影响[J].焊管,2014,37(4):55.[doi:1001-3938(2014)04-0055-03]
 WANG Zeyin,LI Zongyi.Influence on Weld Quality of 0Cr18Ni9Cu3 Austenitic Stainless Steel Chemical Composition[J].,2014,37(4):55.[doi:1001-3938(2014)04-0055-03]
[8]杨永磊,段 强.炼化装置安装和检修中焊接气孔产生的原因及处理方法[J].焊管,2015,38(10 ):57.[doi:1001-3938(2015)10-0057-04]
 YANG Yonglei,DUAN Qiang.Welding Porosity Occurrence Reason and Processing in Refining Device Installation and Maintenance[J].,2015,38(4):57.[doi:1001-3938(2015)10-0057-04]
[9]张秀荷.不同热处理温度对D36钢焊接接头力学性能和金相组织的影响[J].焊管,2016,39(1):17.[doi:10.19291/j.cnki.1001-3938.2016.01.004]
 ZHANG Xiuhe.Influence of Different Heat Treatment Temperature on the Mechanical Properties and Metallographic Structure of D36 Steel[J].,2016,39(4):17.[doi:10.19291/j.cnki.1001-3938.2016.01.004]
[10]曹 妍,王建钢,闫 波,等.L290M/X42M管线钢化学成分优化设计[J].焊管,2016,39(9):62.[doi:10.19291/j.cnki.1001-3938.2016.09.014]
 CAO Yan,WANG Jiangang,YAN Bo,et al.L290M/X42M Pipeline Steel Chemical Composition Optimization Design[J].,2016,39(4):62.[doi:10.19291/j.cnki.1001-3938.2016.09.014]
[11]何德孚,王晶滢.Cr-Mo 钢管性能和制造质量控制要求评述[J].焊管,2019,42(2):25.[doi:10.19291/j.cnki.1001-3938.2019.2.005]
 HE Defu,WANG Jingying.An Evaluation on the Performance and Manufacturing Quality Control for Cr-Mo Steel Pipe[J].,2019,42(4):25.[doi:10.19291/j.cnki.1001-3938.2019.2.005]
[12]何德孚,王晶滢.Cr-Mo 钢管性能和制造质量控制要求评述(续)[J].焊管,2019,42(3):23.[doi:10.19291/j.cnki.1001-3938.2019.2.005]
 HE Defu,WANG Jingying,An Evaluation on the Performance and Manufacturing Quality Control for Cr-Mo Steel Pipe[J].,2019,42(4):23.[doi:10.19291/j.cnki.1001-3938.2019.2.005]

备注/Memo

备注/Memo:

收稿日期:2018-12-16

作者简介:何德孚,男,上海交通大学教授,原上海久立焊管研究所所长。

更新日期/Last Update: 2019-05-10