[1]雷 浩,胡德虎,高 鹏,等.大直径厚壁螺旋焊管生产用钢带对接焊工艺[J].焊管,2021,44(7):54-58.[doi:10.19291/j.cnki.1001-3938.2021.07.011]
 LEI Hao,HU Dehu,GAO Peng,et al.Steel Strip Butt Welding Technology for Large Diameter Thickwall Spiral Submerged Arc Welded Pipe Production[J].,2021,44(7):54-58.[doi:10.19291/j.cnki.1001-3938.2021.07.011]
点击复制

大直径厚壁螺旋焊管生产用钢带对接焊工艺()
分享到:

《焊管》[ISSN:1001-3938/CN:61-1160/TE]

卷:
第44卷
期数:
2021年第7期
页码:
54-58
栏目:
经验交流
出版日期:
2021-07-28

文章信息/Info

Title:
Steel Strip Butt Welding Technology for Large Diameter Thickwall Spiral Submerged Arc Welded Pipe Production
文章编号:
10.19291/j.cnki.1001-3938.2021.07.011
作者:
雷 浩胡德虎高 鹏苟世峰曹文军刘 浩
宝鸡石油输送管有限公司,陕西 宝鸡 721008
Author(s):
LEI Hao HU Dehu GAO Peng GOU Shifeng CAO Wenjun LIU Hao
Baoji Petroleum Linepipe Co., Ltd., Baoji 721008, Shaanxi, China
关键词:
螺旋埋弧焊管钢带对接焊焊材匹配参数优化FCB焊接工艺
Keywords:
spiral submerged arc welded pipe steel strip butt welding welding material matching parameter optimization FCB welding process
分类号:
TG445
DOI:
10.19291/j.cnki.1001-3938.2021.07.011
文献标志码:
B
摘要:
为了避免大直径厚壁螺旋埋弧焊管生产用钢带对接焊缝的焊接缺陷,在分析钢带对接焊缝常见缺陷产生原因的基础上,对前摆式螺旋焊管机组钢带对接焊进行了工艺研究。通过焊接材料的匹配、焊接参数的优化、焊丝机构的改造以及操作方法的改进,在不改变原有焊接设备的前提下,采取FCB法焊接技术对“I”形坡口不铣边焊接工艺进行了验证。将“I”形坡口不铣边对接焊工艺应用于生产实践,对接时间短、作业率高,焊缝质量一次通过率大幅提升,可满足焊管生产企业批量化生产的需求,同时可降低材耗,提高经济效益。
Abstract:
In order to avoid the welding defects of the butt weld of the large diameter and thick wall spiral submerged arc welded pipe steel strip, the causes of the common defects of the butt weld are analyzed, and the butt welding technology of the steel strip of the front swing spiral welded pipe unit is studied. Through the matching of welding materials, the optimization of welding parameters, the transformation of welding wire mechanism and the improvement of operation method, the FCB welding technology is adopted to verify the "I" groove non milling welding process without changing the original welding equipment. The application of "I" groove non milling edge butt welding process in production practice has the advantages of short butt welding time, high operation rate and greatly improved one-time pass rate of weld quality, which can meet the needs of mass production of welded pipe production enterprises, reduce material consumption and improve economic benefits.

参考文献/References:

[1] 中国机械工程学会焊接学会. 焊工手册[M]. 北京:机械工业出版社,1998.

[2] 陈小康,张毅. 螺旋埋弧焊管生产过程卷板消耗定额编制方法及应用[J]. 焊管,2009(5):70-72.
[3] 赵波,刘宏博,尹文明,等. 螺旋焊管板头对接FCB法单面焊双面成形工艺研究[J]. 焊管,2017(10):15-21.
[4] 霍光瑞,孔红雨,姚润钢,等. 双丝埋弧焊FCB法单面焊双面成形工艺研究[J]. 材料开发与应用,2009(6):10-14.
[5] 雷浩,胡德虎,高鹏,等. 大直径厚壁螺旋埋弧焊管钢带对接焊缝裂纹分析[J]. 焊管,2020(9):51-55.
[6] 贾贵忱,吴执中,吕纯杰,等. 单面埋弧焊双面成形的焊接缺陷及防止措施[J]. 焊接,1995(8):21-22.
[7] 周桂芬. 埋弧焊焊接参数对单面焊双面成形质量的影响[J]. 焊接技术,2007(4):71-72,74.
[8] 鲍光辉,杨念记,任乐. FCB法焊接外在质量影响因素分析[J]. 造船技术,2009(3):41-42,46.
[9] 张文钺. 焊接冶金学[M]. 北京:机械工业出版社,2012.
[10] 中国机械工程学会焊接学会. 焊接手册[M]. 北京:机械工业出版社,2015.
[11] 美国石油学会. 管线钢管规范,第46版:API SPEC 5L[S]. 华盛顿,美国:美国石油学会出版业务部,2018.
[12] 全国石油天然气标准化技术委员会. 石油天然气工业管线输送系统用钢管:GB/T 9711—2017[S]. 北京:中国标准出版社,2017.

相似文献/References:

[1]胡德虎,赵 炜,牛 辉,等.螺旋埋弧焊管双丝高速焊工艺参数的优化[J].焊管,2007,30(4):69.[doi:1001-3938(2007)04-0069-03]
 HU De-hu,ZHAO Wei,NIU Hui,et al.Process Parameters Optimization of High Speed Welding with Double Wires for Spiral Submerged Arc Welded Pipe[J].,2007,30(7):69.[doi:1001-3938(2007)04-0069-03]
[2]杨 志 孝.一种简单实用的螺旋埋弧焊管内焊清渣机[J].焊管,2007,30(5):63.[doi:1001-3938(2007)05-0063-03]
 YANG Zhi-xiao.New & Practical Welding Slag Cleaning Unit for Inside Welding of Helical Submerged Arc Welding Pipe[J].,2007,30(7):63.[doi:1001-3938(2007)05-0063-03]
[3]毕宗岳,王海博,王高峰.螺旋埋弧焊管焊缝形貌优化研究[J].焊管,2008,31(2):14.[doi:1001-3938(2008)02-0014-05]
 BI Zong-yue,WANG Hai-bo,WANG Gao-feng.Optimization Research on Weld Profile of Spiral Submerged Arc Welded Pipe[J].,2008,31(7):14.[doi:1001-3938(2008)02-0014-05]
[4]李必文,杨春雨,王树人,等.带钢边缘加工工艺的改进——双铣边替代剪边[J].焊管,2008,31(2):63.[doi:1001-3938(2008)02-0063-04]
 LI Bi-wen,YANG Chun-yu,WANG Shu-ren,et al.Improvement of Machining Process for Strip Edges-replacing Edges Cutting with Double Milling[J].,2008,31(7):63.[doi:1001-3938(2008)02-0063-04]
[5]秦跃平.前摆式螺旋埋弧焊管机组内焊缝裂纹产生原因分析[J].焊管,2008,31(4):62.[doi:1001-3938(2008)04-0062-02]
 QIN Yue-ping.Analysis on Reason of Inside Weld Crack of Front Swing SSAW Pipe Units[J].,2008,31(7):62.[doi:1001-3938(2008)04-0062-02]
[6]林春明,徐泽旋,朱文闯,等.螺旋埋弧焊管焊缝中链状气孔的判定[J].焊管,2008,31(4):69.[doi:1001-3938(2008)04-0069-03]
 LIN Chun-ming,XU Ze-xuan,ZHU Wen-chuang,et al.Verification to Chain Porosity in Weld of SSAW Pipe[J].,2008,31(7):69.[doi:1001-3938(2008)04-0069-03]
[7]李为卫,王亚龙,李 洋,等.小批量试制X80级板卷及焊管的拉伸性能分析[J].焊管,2008,31(5):16.[doi:1001-3938(2008)05-0016-04]
 LI Wei-wei,WANG Ya-long,LI Yang,et al.Analysis on Tensile Properties of Small Batch Trial-produced X80 Grade Steel Coil and Welded Pipe[J].,2008,31(7):16.[doi:1001-3938(2008)05-0016-04]
[8]宗 波,王树人,王铁民,等.国产X80级螺旋埋弧焊管的试制[J].焊管,2008,31(6):39.[doi:1001-3938(2008)06-0039〖KG-*2〗-04]
 ZONG Bo,WANG Shu-ren,WANG Tie-min,et al.Trial Production of X80 Grade Helically Submerged Arc Welded Pipe in China[J].,2008,31(7):39.[doi:1001-3938(2008)06-0039〖KG-*2〗-04]
[9]陈小康,张毅.螺旋埋弧焊管生产过程卷板消耗定额编制方法及应用[J].焊管,2009,32(5):70.[doi:1001-3938(2009)05-0070-03]
 CHEN Xiao-kang,ZHANG Yi.Formulate Steel Coil Consumption Quota Method During SSAW Pipe Production and Its Application[J].,2009,32(7):70.[doi:1001-3938(2009)05-0070-03]
[10]孟德强,宁月,徐辉.螺旋埋弧焊管常见焊接裂纹的分析[J].焊管,2009,32(7):58.[doi:1001-3938(2009)07-0058-04]
 MENG De-qiang,NING Yue,XU Hui.Analysis on Common Welding Crack of SSAW Pipe[J].,2009,32(7):58.[doi:1001-3938(2009)07-0058-04]

备注/Memo

备注/Memo:
收稿日期:2021-05-19
作者简介:雷 浩(1974—)男,大专学历,高级技师,现主要从事螺旋埋弧焊管生产工艺及设备管理工作。
更新日期/Last Update: 2021-07-26