[1]刘成坤,尹志远,李林娟.螺旋预焊机组铣边工艺及装备优化设计与应用[J].焊管,2016,39(2):65-68.[doi:10.19291/j.cnki.1001-3938.2016.02.014]
 LIU Chengkun,YIN Zhiyuan,LI Linjuan.Optimal Design and Application of Edge Milling Technology and Equipment for the Spiral Prewelding Unit[J].,2016,39(2):65-68.[doi:10.19291/j.cnki.1001-3938.2016.02.014]
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螺旋预焊机组铣边工艺及装备优化设计与应用
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《焊管》[ISSN:1001-3938/CN:61-1160/TE]

卷:
39
期数:
2016年第2期
页码:
65-68
栏目:
经验交流
出版日期:
2016-02-28

文章信息/Info

Title:
Optimal Design and Application of Edge Milling Technology and
Equipment for the Spiral Prewelding Unit
文章编号:
10.19291/j.cnki.1001-3938.2016.02.014
作者:
刘成坤尹志远李林娟
宝鸡钢管克拉玛依有限公司, 新疆 克拉玛依 834000
Author(s):
LIU Chengkun YIN Zhiyuan LI Linjuan
Karamay Steel Pipe Co., Ltd., of BSG Group, Karamay 834000, Xinjiang, China
关键词:
预焊机组铣边工艺优化设计应用
Keywords:
prewelding unit edge milling technology optimal design application
分类号:
TG441.1
DOI:
10.19291/j.cnki.1001-3938.2016.02.014
文献标志码:
B
摘要:
为了提高螺旋预焊机组铣边质量及效率,结合螺旋预精焊钢管预焊生产工艺特点,系统分析了预焊机组带钢递送速度快、带钢边沿铣削加工量大及带钢弯度等因素对铣边质量的影响,提出了可行的控制措施和解决办法。对铣边工艺及装备进行了优化设计,采用“三铣边工艺”,合理分配铣削加工量,有效保证了带钢边沿坡口和钝边等质量指标的加工稳定性,为提高预焊钢管成型及预精焊质量奠定了基础。实际应用表明,效果明显,可满足高速预焊生产的铣边要求。
Abstract:
In order to increase the edge milling quality and efficiency of spiral prewelding unit, combined with prewelding characteristics of SAWH pipe, it systematically analyzed the influence on edge milling quality of several factors, such as strip steel fast delivery of the prewelding unit, large amount of machining for strip steel edge milling, the strip steel camber and so on.  It also put forward the feasible control measures and solutions: the optimization design was conducted for edge milling technology and equipment, “three edge milling process”was adopted and carried out, and reasonable distribution for milling processing capacity. These measures effectively guaranteed the machining stability of quality index, including the edge groove of strip steel, truncated edge, etc, which laid a solid foundation for improving the prewelding pipe forming weld and pre-finishing welding quality. Actual application showed that its effect is obvious, can meet the requirements of high speed milling in the process of the welding production.

参考文献/References:

[1] 杨战利. 螺旋管高速MAG预焊枪及焊接工艺研究[D]. 北京: 机械科学研究总院,2011: 1-2.
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[3] 刘成坤, 陈铭. 预精焊高速螺旋成型稳定性的影响因素与控制[J]. 焊管,2015,38(4): 52-56.
[4] 胡国强. UOE焊管生产线钢板铣削钝边高度超差分析与诊断研究[D]. 燕山大学, 2014.
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备注/Memo

备注/Memo:
收稿日期: 2015-08-15
作者简介: 刘成坤(1968—), 男, 高级工程师, 主要从事螺旋焊管制造工艺、 装备技术及质量管理工作。
更新日期/Last Update: