[1]常泽亮,毛学强,马天兵,等.镍基耐蚀合金涂层在油气田压力容器内壁防腐的应用[J].焊管,2020,43(10):61-64.[doi:10.19291/j.cnki.1001-3938.2020.10.011]
 CHANG Zeliang,MAO Xueqiang,MA Tianbing,et al.Application of Ni-Base Corrosion Resistant Alloy Coatingon the Inner Wall of Oil and Gas Field Pressure Vessel[J].,2020,43(10):61-64.[doi:10.19291/j.cnki.1001-3938.2020.10.011]
点击复制

镍基耐蚀合金涂层在油气田
压力容器内壁防腐的应用
()
分享到:

《焊管》[ISSN:1001-3938/CN:61-1160/TE]

卷:
43
期数:
2020年第10期
页码:
61-64
栏目:
经验交流
出版日期:
2020-10-28

文章信息/Info

Title:
Application of Ni-Base Corrosion Resistant Alloy Coating
on the Inner Wall of Oil and Gas Field Pressure Vessel
文章编号:
10.19291/j.cnki.1001-3938.2020.10.011
作者:
常泽亮1毛学强1马天兵2漆亚全1侯应黎2
1. 中国石油塔里木油田公司, 新疆 库尔勒 841000;
2. 洛阳朗力表面技术有限公司, 河南 洛阳471003
Author(s):
CHANG Zeliang1 MAO Xueqiang1 MA Tianbing2 QI Yaquan1 HOU Yingli2
1. Petrochina Tarim Oilfield Company, Korla 841000, Xinjiang, China;
2. Luoyang Langli Surface Technology Co., Ltd., Luoyang 471003, Henan, China
关键词:
压力容器防腐使用寿命钎涂镍基耐蚀合金涂层
Keywords:
pressure vessel anti-corrosion service life braze coating Ni-base corrosion resistant alloy coating
分类号:
TG174.44
DOI:
10.19291/j.cnki.1001-3938.2020.10.011
文献标志码:
B
摘要:
为了延缓油气田压力容器长期在复杂工况下服役发生的设备腐蚀失效,提出了一种新型钎涂内防腐工艺技术。该技术通过钎涂工艺在压力容器内壁制备镍基耐蚀合金内涂层,形成的涂层结合强度高,均匀致密,可以避免因有机涂料防腐层脱落出现的腐蚀加速现象以及焊缝处材料成分不均匀导致的点蚀现象。同时,钎涂工艺对基体材料损伤小,有效克服了设备因热处理而降低耐蚀性的缺点。该工艺技术在塔里木油气田高压生产分离器的应用结果表明,涂层防腐效果良好,设备运行的安全可靠性提高,且减少了现场操作人员的维修工作量,具有良好的经济效益和社会效益。
Abstract:
In order to delay the corrosion failure of pressure vessels in oil and gas fields under complex working conditions for a long time, a new technology of internal anti-corrosion with braze coating is proposed. The internal coating of Ni-base corrosion resistant alloy was prepared on the inner wall of pressure vessel by braze coating. The coating formed has high bonding strength and uniform density, which can avoid the corrosion acceleration phenomenon caused by the organic coating peeling off and the pitting corrosion phenomenon caused by the uneven material composition at the weld. At the same time, the braze coating process has little damage to the base material, which effectively overcomes the defect of reducing corrosion resistance of equipment due to heat treatment. The application of this technology in high pressure production separator of Tarim oil and gas field shows that the coating has good anti-corrosion effect and the safety and reliability of equipment operation are improved. And it reduces the maintenance workload of field operators and has good economic and social benefits.

参考文献/References:

[1] 李文国, 杨晓威, 万昌财,等. 压力容器的腐蚀与防护探讨[J]. 清洗世界, 2019(10): 65-66.
[2] 郭志军, 周建军,王克栋. 300系列奥氏体不锈钢在油田H2S-CO2-Cl-环境下耐蚀性研究[J]. 石油化工设备, 2010, 39(6): 14-19.
[3] 严焱诚, 陈大钧. 油气井中CO2的腐蚀防护与综合利用[J]. 全面腐蚀控制, 2003, 17(6): 22-24.
[4] 雒定名, 张玉明,刘辉. 高含盐含硫工况下高压容器金属涂层防腐研究[J]. 天然气与石油, 2018, 36(6): 77-84.
[5] PAWLOWSKI L. 热喷涂科学与工程[M]. 北京: 机械工业出版社, 2011.
[6] 张平. 热喷涂材料[M]. 北京:国防工业出版社,2006.
[7] 邹旭晨, 赵兴科, 陈建勋,等. 真空钎涂制备金属基陶瓷复合涂层研究[J]. 焊接, 2014(5): 48-51.
[8] 裴新军, 黄继华, 张建纲, 等. 反应钎涂TiC/Fe基自熔合金复合涂层研究[C]∥第十一次全国焊接会议论文集(上册).  哈尔滨: 中国焊接协会, 2005: 87-90.
[9] 逯允龙, 谷丰, 戴洪斌,等. 感应熔涂工艺的研究[J]. 哈尔滨: 哈尔滨理工大学学报, 2003(1): 82-84.

相似文献/References:

[1]任立元,任天翔,翁乐宁,等.管道防腐补口用热缩带固定片应力开裂探讨[J].焊管,2007,30(5):89.[doi:1001-3938(2007)05-0089-04]
 REN Li-yuan,REN Tian-xiang,WENG Le-ning,et al.Discussion on Stress Crack of Hot Shrinkalbe Belt Stator Used for Coating Repair of Pipeline[J].,2007,30(10):89.[doi:1001-3938(2007)05-0089-04]
[2]张树鹏,赵文生.X射线实时成像系统在压力容器无损检测中的应用[J].焊管,2007,30(6):45.[doi:1001-3938(2007)06-0045-03]
 ZHANG Shu-peng,ZHAO Wen-sheng.Research and Application of the Real-time Imagery System in Nondestructive Detection for the Pressure Vessel[J].,2007,30(10):45.[doi:1001-3938(2007)06-0045-03]
[3]方 炯,孙华峰,孙 丽,等.管道内外防腐材料探讨[J].焊管,2009,32(1):33.[doi:1001-3938(2009)01-0033-04]
 FANG Jiong,SUN Hua-feng,SUN Li,et al.Discussion on Inside and Outside Anticorrosion Materials of Pipelines[J].,2009,32(10):33.[doi:1001-3938(2009)01-0033-04]
[4]张祥,曾涛.基于ANSYS压力容器筒体与平板封头焊缝残余应力有限元分析[J].焊管,2009,32(5):22.[doi:1001-3938(2009)05-0022-03]
 ZHANG Xiang,ZENG Tao.The Finite Element Analysis on the Weld Residual Stress of the Pressure Vessel Cylinder and Plate Dome Based on ANSYS[J].,2009,32(10):22.[doi:1001-3938(2009)05-0022-03]
[5]冯拉俊,李光照,史惠辉,等.冷喷涂聚乙烯防腐涂层的研究[J].焊管,2009,32(7):26.[doi:1001-3938(2009)07-0026-04]
 FENG La-jun,LI Guang-zhao,SHI Hui-hui,et al.Research on Cold Spraying Polyethylene Coating Layer[J].,2009,32(10):26.[doi:1001-3938(2009)07-0026-04]
[6]梁根选,王琪,王惠.聚脲涂料在埋地钢制管道防腐及补口中的应用探索[J].焊管,2009,32(10):30.[doi:1001-3938(2009)10-0030-03]
 LIANG Gen-xuan,WANG Qi,WANG Hui.Application in Berried Steel Pipeline Coating and Repaired Mouth of Polyurea Coatings[J].,2009,32(10):30.[doi:1001-3938(2009)10-0030-03]
[7]白雷杰,张海波.影响弯管环氧粉末防腐层质量与性能的因素及改进措施[J].焊管,2010,33(6):40.[doi:1001-3938(2010)06-0040-05]
 BAI Lei-jie,ZHANG Hai-bo.Influence Factors and Improved Measures on FBE Coating Quality and Performance of Bend Pipe[J].,2010,33(10):40.[doi:1001-3938(2010)06-0040-05]
[8]刘 菲,李晓红,吕维平.压力容器失效准则的应用分析[J].焊管,2011,34(5):33.
[9]韩 勇,陈华栋,蒲旭亮.多管环氧粉末喷涂一次成型工艺及主要设备探讨[J].焊管,2013,36(7):42.[doi:1001-3938(2013)07-0042-04]
 HAN Yong,CHEN Huadong,PU Xuliang.Discussion on One-step Forming Process of Multitube Epoxy Powder Coating and Main Equipment[J].,2013,36(10):42.[doi:1001-3938(2013)07-0042-04]
[10]王 洋,陈 楠,谢玉峰,等.螺旋埋弧焊管焊缝形貌控制[J].焊管,2013,36(7):63.[doi:1001-3938(2013)07-0063-04]
 WANG Yang,CHEN Nan,XIE Yufeng,et al.Brief Introduction of Controlling SAWH Pipe Weld Profile[J].,2013,36(10):63.[doi:1001-3938(2013)07-0063-04]

备注/Memo

备注/Memo:

收稿日期:2020-06-15

作者简介:常泽亮(1969—),黑龙江青冈人,高级工程师,主要从事设备管理和油田腐蚀与防护的研究工作。

更新日期/Last Update: 2020-12-07