[1]李海宁,周 伟,华 鹏,等.Al/Mg搅拌摩擦焊接接头组织及性能研究[J].焊管,2022,45(2):25-31.[doi:10.19291/j.cnki.1001-3938.2022.02.004]
 LI Haining,ZHOU Wei,HUA Peng,et al.Research on Microstructure and Properties of Al/Mg Friction Stir Lap Welded Joints[J].,2022,45(2):25-31.[doi:10.19291/j.cnki.1001-3938.2022.02.004]
点击复制

Al/Mg搅拌摩擦焊接接头组织及性能研究()
分享到:

《焊管》[ISSN:1001-3938/CN:61-1160/TE]

卷:
45
期数:
2022年第2期
页码:
25-31
栏目:
试验与研究
出版日期:
2022-02-28

文章信息/Info

Title:
Research on Microstructure and Properties of Al/Mg Friction Stir Lap Welded Joints
文章编号:
10.19291/j.cnki.1001-3938.2022.02.004
作者:
李海宁周 伟华 鹏王云龙李先芬李玉虎
1. 合肥工业大学 材料科学与工程学院,合肥 230009;2. 南洋理工大学 机械与航空学院,新加坡 639798
Author(s):
LI Haining ZHOU Wei HUA Peng WANG Yunlong LI Xianfen LI Yuhu
1. School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009, China; 2. School of Mechanics and Aeronautics, Nanyang Technological University, Singapore 639798, Singapore
关键词:
搅拌摩擦焊5052铝合金AZ31镁合金Zn中间层
Keywords:
friction stir welding 5052 aluminum alloy AZ31 magnesium alloy Zn intermediate layer
分类号:
TG406
DOI:
10.19291/j.cnki.1001-3938.2022.02.004
文献标志码:
A
摘要:
针对5052铝合金/AZ31镁合金,进行了异种搅拌摩擦焊搭接试验,通过宏观和微观分析、硬度和拉剪力测试探究了Zn中间层对于铝/镁搭接接头组织和性能的影响。结果显示,焊缝搅拌区底部形成了厚度较均匀的金属间化合物(intermetallic compounds, IMCs)层,未加Zn层时,IMCs层由铝基体、尺寸较大呈条带状的Al3Mg2及网格状Al12Mg17化合物组成,拉剪力为3.9 kN,断裂方式为解理脆性断裂;加入Zn层后,IMCs厚度随Zn中间层厚度的增加而增加,IMCs层厚度最小为330 μm,内部主要由网格状Al12Mg17组成,网格状内部出现了小尺寸颗粒状的Mg-Zn以及Al-Mg-Zn IMCs;焊缝截面水平方向,搅拌区硬度为160HV,垂直方向硬度值最高达210HV,拉剪力最大值为4.79 kN。研究表明,生成的Mg-Zn和Al-Mg-Zn IMCs是导致拉剪力较未加Zn层时提高20%的主要原因。
Abstract:
The dissimilar friction stir welding lap test was carried out for 5052 aluminum alloy/AZ31 magnesium alloy. The effect of Zn interlayer on the microstructure and properties of aluminum/magnesium lap joint was explored through macro and micro analysis, hardness and tensile shear test. The results show that the Intermetallic Compounds (IMCs) layer with uniform thickness is formed at the bottom of the weld stirring zone. Without Zn layer, the IMCs layer is composed of aluminum matrix, strip Al3Mg2 and grid Al12Mg17 compound with large size. The tensile shear force is 3.9 kN and the fracture mode is cleavage brittle fracture. After adding Zn layer, the thickness of IMCs increases with the increase of Zn interlayer thickness. When adding Zn, the minimum thickness of IMCs layer is 330 μm. The IMCs layer is mainly composed of grid Al12Mg17, and there are small-size granular Mg-Zn and Al-Mg-Zn IMCs in the grid. In the horizontal direction of the weld section, the hardness of the mixing zone is 160 HV, the hardness value in the vertical direction is up to 210 HV, and the maximum tensile shear force is 4.79 kN. The results show that the generated Mg-Zn and Al-Mg-Zn IMCs are the main reasons for the increase of tensile shear force by 20% compared with that without Zn layer.

参考文献/References:

[1]贺继有,李志强,解剑英,等. 特薄壁铝管高频感应焊焊接质量的影响因素分析[J]. 焊接技术,2009,38(4):51-55.[2]张琪. 汽车覆盖件用6xxx系铝合金板材的研究、产业化现状及发展趋势[J]. 有色金属加工,2020,49(1):1-5.[3]李兴康,李秀坤,刘围芹,等. 搅拌摩擦焊焊接GIL铝合金管工艺适应性及使用性能分析[J]. 焊接技术,2020,49(S1):123-126.[4]曾浩然. 搅拌针形貌及辅助加热对铝/镁FSW焊缝成形的影响[D]. 南昌:南昌航空大学,2019.[5]谢吉林. 铝/镁异种金属“搅拌摩擦焊—钎焊”复合焊接工艺研究[D]. 南昌:南昌航空大学,2016.[6]牛士玉. 基于添加Zn的Mg/Al异材FSLW接头成形和显微组织[D]. 沈阳:沈阳航空航天大学,2019.[7]ABDOLLAHZADEH A,SHOKUHFAR A, CABRERA J M,et al. The effect of changing chemical composition on dissimilar Mg/Al friction stir welded butt joints using zinc interlayer[J]. Journal of Manufacturing Processes,2018(34):18-30.

相似文献/References:

[1]张贵锋,韦中新,张军,等.搅拌摩擦处理(FSP) ——一种新型绿色表面强化技术[J].焊管,2009,32(12):23.[doi:1001-3938(2009)12-0023-09]
 ZHANG Gui-feng,WEI Zhong-xin,ZHANG Jun,et al.Friction Stir Process (FSP) —— A New Green Process for Enhancing Metal Surface Intensity[J].,2009,32(2):23.[doi:1001-3938(2009)12-0023-09]
[2]张贵锋,苏伟,韦中新,等.搅拌摩擦钎焊制备铝/钢防腐双金属复合板新技术[J].焊管,2010,33(3):18.[doi:1001-3938(2010)03-0018-07]
 ZHANG Gui-feng,SU Wei,WEI Zhong-xin,et al.Fabrication of Al/steel bimetallic composite plate by a novel process of friction stir brazing (FSB)[J].,2010,33(2):18.[doi:1001-3938(2010)03-0018-07]
[3]刘志军,张丽婷,张亮仁.LY12铝合金搅拌摩擦焊接头组织与应力分析[J].焊管,2016,39(8):49.[doi:10.19291/j.cnki.1001-3938.2016.08.012]
 LIU Zhijun,ZHANG Liting,ZHANG Liangren.Microstructure and Stress Analysis of Friction Stir Welding Joint of LY12 Aluminum Alloy[J].,2016,39(2):49.[doi:10.19291/j.cnki.1001-3938.2016.08.012]
[4]万夫伟,郭新芳,赵 明,等.2A12铝合金搅拌摩擦焊温度场及接头组织分析[J].焊管,2016,39(9):13.[doi:10.19291/j.cnki.1001-3938.2016.09.003]
 WAN Fuwei,GUO Xinfang,ZHAO Ming,et al.Analysis on Temperature Field and Microstructure of 2A12 Aluminum Alloy Friction Stir Welding[J].,2016,39(2):13.[doi:10.19291/j.cnki.1001-3938.2016.09.003]
[5]骆宗安,崔洪波,谢广明,等.油气管道环焊缝搅拌摩擦焊机的研制[J].焊管,2018,41(6):43.[doi:10.19291/j.cnki.1001-3938.2018.06.010]
 LUO Zongan,CUI Hongbo,XIE Guangming,et al.Research on Friction Stir Welding Machine for Oil and Gas Pipeline Girth Weld[J].,2018,41(2):43.[doi:10.19291/j.cnki.1001-3938.2018.06.010]
[6]张贵锋,邝吉涛,宗 凯,等.铝(铜)/不锈钢异种金属大直径搅拌摩擦钎焊界面组织特征与工具的去膜效果[J].焊管,2019,42(2):11.[doi:10.19291/j.cnki.1001-3938.2019.2.003]
 ZHANG Guifeng,KUANG Jitao,ZONG Kai,et al.Interfacial Microstructure Feature and Mechanically Disrupting Oxide Film of Tool during Friction Stir Brazing of Al(Cu)/Stainless Steel Dissimilar Assemblies[J].,2019,42(2):11.[doi:10.19291/j.cnki.1001-3938.2019.2.003]
[7]范 蒙,张贵锋,柴东郎,等.镁锂超轻合金搅拌摩擦焊及其机制的研究[J].焊管,2019,42(11):25.[doi:10.19291/j.cnki.1001-3938.2019.11.005]
 FAN Meng,ZHANG Guifeng,CHAI Donglang,et al.Study on Friction Stir Welding of Mg-Li Ultra-light Alloy and Its Mechanism[J].,2019,42(2):25.[doi:10.19291/j.cnki.1001-3938.2019.11.005]
[8]张贵锋,朱大恒,程若亮,等.搅拌摩擦对接焊根部弱连接特征、成因及液相溶解消除方法[J].焊管,2020,43(11):26.[doi:10.19291/j.cnki.1001-3938.2020.11.004]
 ZHANG Guifeng,ZHU Daheng,CHENG Ruoliang,et al.Characteristics and Causes of Kissing Bond (KB) in Friction Stir Butt Welding and its Elimination Route by Liquid Dissolution at Root Part[J].,2020,43(2):26.[doi:10.19291/j.cnki.1001-3938.2020.11.004]
[9]刘澳,华鹏,李玉虎,等.工艺参数对7003铝合金/AZ31镁合金板搅拌摩擦焊搭接组织及性能影响[J].焊管,2023,46(4):31.[doi:10.19291/j.cnki.1001-3938.2023.04.005]
 LIU Ao,HUA Peng,LI Yuhu,et al.Effect of Process Parameters on Joint Organization and Properties of 7003 Aluminum Alloy / AZ31 Magnesium Alloy Friction Stir Lap Welding[J].,2023,46(2):31.[doi:10.19291/j.cnki.1001-3938.2023.04.005]
[10]李玉虎,华鹏,刘澳,等.AZ91D 镁合金搅拌摩擦焊接头组织性能研究[J].焊管,2023,46(8):30.[doi:10.19291/j.cnki.1001-3938.2023.08.005]
 LI Yuhu,HUA Peng,LIU Ao,et al.Research on Microstructure and Properties of AZ91D Magnesium Alloy Friction Stir Weld Joint[J].,2023,46(2):30.[doi:10.19291/j.cnki.1001-3938.2023.08.005]

备注/Memo

备注/Memo:
收稿日期:2021-08-02基金项目: 安徽省自然科学基金资助项目“铁素体耐热钢搅拌摩擦焊接接头组织演变和性能特征研究”(项目编号1808085ME150)。作者简介:李海宁(1996—),男,硕士研究生在读,主要从事搅拌摩擦焊接研究。
更新日期/Last Update: 2022-03-03