[1]黄晓辉,毕宗岳,张永青,等.低Mn高Nb耐酸性X65MS HFW焊管性能研究*[J].焊管,2016,39(3):5-11.[doi:10.19291/j.cnki.1001-3938.2016.03.002]
 HUANG Xiaohui,BI Zongyue,ZHANG Yongqing,et al.Research on Properties of X65MS Low Mn High Nb Sour Resistance HFW Pipe[J].,2016,39(3):5-11.[doi:10.19291/j.cnki.1001-3938.2016.03.002]
点击复制

低Mn高Nb耐酸性X65MS HFW焊管性能研究*
分享到:

《焊管》[ISSN:1001-3938/CN:61-1160/TE]

卷:
39
期数:
2016年第3期
页码:
5-11
栏目:
试验与研究
出版日期:
2016-03-28

文章信息/Info

Title:
Research on Properties of X65MS Low Mn High Nb Sour Resistance HFW Pipe
文章编号:
10.19291/j.cnki.1001-3938.2016.03.002
作者:
黄晓辉1毕宗岳1张永青2刘海璋1牛 辉1王 晰3徐小刚3陈长青1
1. 宝鸡石油钢管有限责任公司,陕西 宝鸡 721008;
2. 中信金属有限公司 北京 100004;
3. 宝鸡住金石油钢管有限公司,陕西 宝鸡 721008
Author(s):
HUANG Xiaohui1 BI Zongyue1 ZHANG Yongqing2 LIU Haizhang1NIU Hui1 Wang Xi3 XU Xiaogang3 CHEN Changqing1
1. Baoji Petroleum Steel Pipe Co., Ltd., Baoji 721008, Shaanxi, China;
2. CITIC Metal Co.,?Ltd.,Beijing 100004,China;
3. Baoji-SMI Petroleum Steel Pipe Corporation,Baoji 721008, Shaanxi, China
关键词:
焊管HFW焊管X65 MS管线钢HICSSCC沟腐蚀包辛格效应
Keywords:
welded pipe HFW pipe X65MS pipeline steelHICSSCCgroove corrosionBauschinger effect
分类号:
TE973
DOI:
10.19291/j.cnki.1001-3938.2016.03.002
文献标志码:
A
摘要:
为了满足酸性载荷条件下管材能够承受高压、大流量酸性油气输送需要,采用抗酸性能优异的低Mn高Nb耐酸性热轧板卷,经过优化和控制成型及焊接工艺,开发出低Mn高Nb耐酸性X65 MS耐酸性Ф323.9 mm×9.5 mm HFW电阻焊管。力学性能检测表明,试制焊管的性能达到了X70钢级的标准要求,尤其是具有优异的焊缝低温韧性和压扁性能,-40 ℃下焊缝冲击功大于136 J,管环压扁到平板相贴时焊缝区域未见任何裂纹,且管体硬度低,最高硬度仅229 HV10。HIC腐蚀试验表明,管母和焊接接头表面均无氢鼓泡,剖面裂纹率均为零。SSCC腐蚀试验表明,管母和焊接接头在100%SMYS高应力条件下,试样表面无任何裂纹。沟槽腐蚀试验表明焊接接头沟槽腐蚀敏感性系数平均值仅1.06。可见开发的X65 MS耐酸性HFW焊管具有十分优异的抗HIC/SSCC性能和抗沟槽腐蚀性能,可以在含硫化氢的油气输送中安全服役。
Abstract:
Under acidic loading condition, in order to make steel pipe meet the requirements of transporting large flow acid oil and gas under high pressure, adopting low Mn high Nb acid resistance hot-rolled coil, after optimization , forming control and welding technology, the low Mn high Nb X65MS acid resistance Ф323.9 mm×9.5 mm HFW electric resistance welded pipe was developed. The mechanical properties test results indicated that the performance of trial-produced welded pipe reach X70 steel grade standard requirements , especially with the excellent performance of low temperature toughness and flattening, the impact energy of weld seam is greater than 136J under -40℃. The flattening test showed no cracks appear in weld area when the pipe ring was compressed to attached, and the highest hardness of HFW pipe only 229HV10. The HIC corrosion tests showed that no hydrogen bubbles appear in the surface of pipe body and welded joints, the crack rate of samples profile is zero. The SSCC corrosion tests showed that without any crack appears in samples surface of pipe body and welded joint,under the conditions of 100% SMYS high stress. The groove corrosion tests showed the average of grooving corrosion sensitivity coefficient of welded joint is 1.06. It proved that the developed X65MS acid resistance corrosion HFW welded is with very excellent anti HIC / SSCC performance and grooving corrosion resistant performance, and can be applied in safe transportation of oil and gas with hydrogen sulfide.

参考文献/References:

[1] JI S K,YOU H L,DUK L L,et al. Microstructural influences on hydrogen delayed fracture of high strength steels[J]. Materials Science and Engineering:A,2009,505(1-2):105-110.
[2] Revie R W,Sastri1 V S,Elboujdaini1 M,et al. Hydrogen induced cracking of line pipe steels used in sour service[J]. Corrosion,1993,49(7):531-535.
[3] NIETO J,ELíAS T,LóPEZ G,et al. Effective process design for the production of HIC-resistant linepipe steels[J]. Journal of Materials Engineering and Performance,2013, 22(9):2493-2499.
[4] GRAY J M. Linepipe and structural steel produced by high speed continuous casting:American,US19970879331 [P]. 1997-06-20.
[5] FAZZINI P G,CISILINO A P,OTEGUI J L. Experimental validation of the influence of lamination defects in electrical resistance seam welded pipelines[J]. International Journal of Pressure Vessels and Piping,2005,82(12):896-904.
[6] CHATTORAJ I. The effect of hydrogen induced cracking on the integrity of steel components[J]. Sadhana,1995,20(1):199-211.
[7] HARA T,ASAHI H,OGAWA H. Conditions of hydrogen-induced corrosion occurrence of X65 grade line pipe steels in sour environments[J]. Corrosion,2004,60(12):1113-1121.
[8] MANFREDI C,OTEGUI J L. Failures by SCC in buried pipelines[J]. Engineering Failure Analysis,2002,9(5):495-509.
[9] PABLO G F,JOSE L O. Experimental determination of stress corrosion crack rates and service lives in a buried ERW pipeline[J]. International Journal of Pressure Vessels and Piping,2007,84(12):739-748.
[10] KATO C,OTOGURO Y,KADO S,et al. Grooving corrosion in electric resistance welded steel pipe in sea water[J].Corrosion Science,1978,18(1):61-74.
[11] MOHAMED H E. Grooving corrosion of seam welded oil pipelines[J]. Case Studies in Engineering Failure Analysis,2014,2(2):84-90.
[12] ZULFIKAR H A K,WANG Z R. Bauschinger effect in a modified Zr-2.5wt.%Nb pressure tube material[J]. Materials Science and Engineering:A,1993,197(1-2):55-63.
[13] HIROSHI T,TETSUO T,SHOICHI M,et al. Effect of accelerated cooling after controlled rolling on the hydrogen induced cracking resistance of line pipe steel[J]. Transactions of the Iron and Steel Institute of Japan,1985,25(9):982-988.
[14] SERGEEVA T K,KABLUKOVSKAYA M A,KONNOVA I Y. Influence of tempering temperature on hydrogen and sulfide cracking of Cr-Mo steels[J]. Metal Science and Heat Treatment,1984,26(24):322-326.
[15] MOHAMMED A,ANEZI A,TARIQ A,et al. Prevention of hydrogen assisted damage in sour service[J]. Journal of Failure Analysis and Prevention,2014,14(6):736-745.

相似文献/References:

[1]马海君.强力焊管的孔型设计[J].焊管,2007,30(4):56.[doi:1001-3938(2007)04-0056-02]
 MA Hai-jun.Pass Design of High-strength Welded Pipe[J].,2007,30(3):56.[doi:1001-3938(2007)04-0056-02]
[2]刘庆才,李 东,黎剑锋.影响输气管线钢管抗H2S性能主要因素的探讨[J].焊管,2007,30(5):54.[doi:1001-3938(2007)05-0054-05]
 LIU Qing-cai,LI Dong,LI Jian-feng.Key Factors Affecting Sour Service Ability of Welded Pipe and Its Domestic Production[J].,2007,30(3):54.[doi:1001-3938(2007)05-0054-05]
[3]彭在美.我国焊接钢管的发展进入重要的战略转折期[J].焊管,2008,31(6):5.[doi:1001-3938(2008)06-0005-10]
 PENG Zai-mei.The Development of China Welded Pipe Steps into the Important Strategic Transition Period[J].,2008,31(3):5.[doi:1001-3938(2008)06-0005-10]
[4]张 喆,周月明,白云峰,等.HFW中频热处理线圈结构对加热效果的影响[J].焊管,2009,32(1):41.[doi:1001-3938(2009)01-0041-05]
 ZHANG Zhe,ZHOU Yue-ming,BAI Yun-feng,et al.Loop Structure of HFW Intermediate Frequency Heating Treatment Effect to Heating[J].,2009,32(3):41.[doi:1001-3938(2009)01-0041-05]
[5]李霄,熊庆人,石凯,等.焊管残余应力研究进展及展望[J].焊管,2009,32(7):12.[doi:1001-3938(2009)07-0012-06]
 LI Xiao,XIONG Qing-ren,SHI Kai,et al.Research Progress and Prospect of Residual Stress in Welded Pipe[J].,2009,32(3):12.[doi:1001-3938(2009)07-0012-06]
[6]季晓鹏,张浩,马会文.国内外大中直径HFW焊管工艺发展研究[J].焊管,2009,32(8):10.[doi:1001-3938(2009)08-0010-06]
 JI Xiao-peng,ZHANG Hao,MA Hui-wen.Discussion on the Development and Research of the Technology of Large Diameter Hi-quality HFW Pipe in Abroad and Domestic[J].,2009,32(3):10.[doi:1001-3938(2009)08-0010-06]
[7]王涛.HFW焊管生产N80Q、P110级套管和油管的工艺开发[J].焊管,2009,32(9):35.[doi:1001-3938(2009)09-0035-03]
 WANG Tao.Process Development of HFW N80Q,P110 Grade Casing and Tubing[J].,2009,32(3):35.[doi:1001-3938(2009)09-0035-03]
[8]邵毅.ERW钢管内毛刺清除设备分析[J].焊管,2009,32(9):44.[doi:1001-3938(2009)09-0044-03]
 SHAO Yi.Inside Burrs Clearing Equipment Analysis of HFW Steel Pipe[J].,2009,32(3):44.[doi:1001-3938(2009)09-0044-03]
[9]马 露 涛.φ720mm焊管平头机夹管装置设计[J].焊管,2009,32(9):47.[doi:1001-3938(2009)09-0047-03]
 MA Lu-tao.Design for φ720mm Welded Pipe Beveling Machine Clamp Pipe Device[J].,2009,32(3):47.[doi:1001-3938(2009)09-0047-03]
[10]耿开博.铝管、不锈钢管的高频感应焊接[J].焊管,2009,32(11):29.[doi:1001-3938(2009)11-0029-03]
 GENG Kai-bo.High-frequency Induction Welding of Aluminum and Stainless Steel Pipes[J].,2009,32(3):29.[doi:1001-3938(2009)11-0029-03]
[11]王晓香.当前管线钢管研发的几个热点问题[J].焊管,2014,37(4):5.[doi:1001-3938(2014)04-0005-08]
 WANG Xiaoxiang.Several Hot Issues of Current Research and Development of Line Pipe[J].,2014,37(3):5.[doi:1001-3938(2014)04-0005-08]
[12]陈文豪,王海峰,冯清振.可调节防倒钢装置在TBS成型工艺中的应用[J].焊管,2016,39(5):49.[doi:10.19291/j.cnki.1001-3938.2016.05.009]
 CHEN Wenhao,WANG Haifeng,FENG Qingzhen.Adjustable Avoiding Steel Strip Side Turn Device in the Application of TBS Forming Process[J].,2016,39(3):49.[doi:10.19291/j.cnki.1001-3938.2016.05.009]
[13]刘 科.中频压辊装置的改进设计及应用[J].焊管,2016,39(12):42.[doi:10.19291/j.cnki.1001-3938.2016.12.010]
 LIU Ke.Improvement Design and Application of Intermediate Frequency Press Roller Device[J].,2016,39(3):42.[doi:10.19291/j.cnki.1001-3938.2016.12.010]

备注/Memo

备注/Memo:
收稿日期:2015-10-14
基金项目:国家科技支撑计划“高强度耐腐蚀石油天然气集输与输送用管线钢生产技术”(项目号:2011BAE25B03);中信微合金化技术中心资助项目“低锰耐酸管线钢X65工业试制和性能评价”(项目号:CITIC-CBMM)。
作者简介:黄晓辉(1980—),男,工程师,硕士研究生,主要从事油气输送管材的开发工作。
更新日期/Last Update: